Floveyor
Aeromechanical
FloDisc Conveyor

The aeromechanical conveyor is the evolution and all-purpose weapon in the conveying of bulk materials. With the more efficient alternative to the classic chain conveyor, all common free-flowing bulk materials (from fine powders to granulates) are conveyed in high throughputs and with almost no wear. With its slim design, it conveys your products both from, or into, silos, BigBags, mixers, packaging machines and much more

Due to its unique properties, aeromechanical conveying is also ideally suited as a replacement for bucket elevators in the area of powdery bulk materials.

The Aeromechanical Technology

The conveyor cable moves through a tube at a speed of up to
6.8 m/s, creating suction/vacuum behind the conveyor disc. The material – any free-flowing bulk material is suitable – is “pulled” or sucked into this suction without almost no frictional forces or wear on the bulk material. When operating without material, only the existing conveying air circulates in the pipes. When the product is fed, the product volume displaces the air volume. When ejecting, the same amount of air is sucked in again via the funnel.

Advantages

  • Very high flow rates with minimum maintenance
  • Minimum stress on the bulk materials
  • Low energy costs
  • Conveying at any angle, from horizontal to vertical
  • Can be used as a fixed installation or mobile
  • Dry and wet cleaning possibilities
  • No external dosing necessary for product infeed
  • ATEX Zone II 2D Ex IIIB T200°C Db
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Clean, safe, rapid powder handling

The Floveyor Aero-Mechanical Conveyor (AMC) is engineered and manufactured in Western Australia to exacting standards for diverse industries who rely on cleanliness, safety and product integrity in new and existing facilities.

Setting a high standard in vertical point-to-point transfers, the Floveyor powder conveyor can handle a diverse range of powders and granules in a single incline conveyor system. The AMC safely provides energy-efficient bulk materials powder handling without the complexities associated with other conveying technologies. High throughputs and low maintenance demands contribute to the appeal of the aero-mechanical conveyor.

Clean, safe, rapid powder handling

The Floveyor Aero-Mechanical Conveyor (AMC) is engineered and manufactured in Western Australia to exacting standards for diverse industries who rely on cleanliness, safety and product integrity in new and existing facilities.

Setting a high standard in vertical point-to-point transfers, the Floveyor powder conveyor can handle a diverse range of powders and granules in a single incline conveyor system. The AMC safely provides energy-efficient bulk materials powder handling without the complexities associated with other conveying technologies. High throughputs and low maintenance demands contribute to the appeal of the aero-mechanical conveyor.

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FloDisc®-Technology

Floveyor invented the aero-mechanical conveyor in 1958. As powder handling specialists, we have continually evolved aero-mechanical conveyors to deliver high throughputs with remarkable efficiency and low operational costs. Find out why the Floveyor AMC with FloDisc Technology is the first choice for 6000+ industrial powder handling operations around the world.

FloDisc®-Technology

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Floveyor invented the aero-mechanical conveyor in 1958. As powder handling specialists, we have continually evolved aero-mechanical conveyors to deliver high throughputs with remarkable efficiency and low operational costs. Find out why the Floveyor AMC with FloDisc Technology is the first choice for 6000+ industrial powder handling operations around the world.

Conveying capacity

Function gallery

Individualization

By arrangement, the machine can be adapted to any requirement of your processing procedures and sequences. A small overview of the possible extensions:

 

  • Bag or BigBag task
  • Chassis for mobile operations on-site
  • Winch for changing the conveying angle
  • Wet and dry cleaning
  • Direct flange for screw conveyors etc.
  • Distributor valves
  • Lump crushers
  • Magnets
  • Multiple deflections
  • Adaptation to ATEX directives

Systems and possible applications

Systems and possible applications
The mobile version with bag feed and cleaning options.
FILLING BIGBAGS
The machine can be individually adapted to any requirement. For example, a fast and safe BigBag feed including magnet and lump breaker at the inlet as well as a double diverter at the discharge.
FLOW/CONTROL SIEVE WITH FLOVEYOR FEED
Example of control screening of bulk materials from bags fed by aeromechanical conveyor. Including dust-tight, flexible sleeve at the transition into the sieve. Integrated magnets are widely used in this field.
BIGBAG FEEDING
Parallel BigBag and bag feeding offers maximum flexibility for mixer feeding.
INDIVIDUALISATION AND EXPANSION
The machine can be adapted to any requirement of your processing procedures and operations.
INTEGRATION INTO EXISTING SPATIAL CONDITIONS
The machine can be adapted to any requirement of your processing procedures and operations.
INDIVIDUALISATION AND EXPANSION
Example of a system with metered and weighed product feed with both several BigBags and a double diverter at the discharge.
DIRECT FLANGE FOR SCREW CONVEYORS ETC.
Openings serve as a flange for attachments for product feeding and the following processes during product discharge.

Tanker loading by Floveyor

Tanker loading by floveyor
The machine can be adapted to any requirement of your processing procedures and operations.
Tanker loading by floveyor
The machine can be adapted to any requirement of your processing procedures and operations.
Tanker loading by floveyor
The machine can be adapted to any requirement of your processing procedures and operations.
Tanker loading by floveyor
The machine can be adapted to any requirement of your processing procedures and operations.

Our product ranges

Elementa
Compliance and quality assurance for low-risk, dry food stuffs

Nutria
Clean design benefits for sophisticated food processing

Pura
Engineered for stringent global food safety requirements

Avida
Reliable, rapid order fulfilment with low cost of ownership

Robusta
When safety and durability are crucial

Endura
Effortless integration with complex applications and sites

Configurations

Direct linear
Flexible configurations from vertical to horizontal, adapting to any inclination.

Horizontal
Ideal for high volume conveying within a compact horizontal footprint.

Bi-directional
Perfect for efficient high volume conveying with dual outlet options.

Mobile
The ultimate in versatility, efficiency, and lean powder conveying solutions.

Corner unit
Available in vertical to horizontal or horizontal to vertical configurations for seamless direction changes.

Dual corner unit
Configurable as vertical-horizontal-vertical or any dual corner arrangement for complex layouts.

Rope assemblies

Galvanised rope,
moulded discs
Strong and durable with polyurethane discs.
Suited to general
industrial applications.

Stainless steel 304,
moulded discs
Strong and durable, suited to general industrial, chemical and base-level food handling applications.

Sleeved polymer rope
and discs
Fully-sealed design provides optimal corrosion resistance and longevity. Hygienically designed with food-grade construction materials.

Stainless steel 329 rope,
polymag discs
Polyurethane discs are injection moulded onto the AISI 329 rope. X-ray & metal detectable with electro-static discharging (ESD) properties. Improved resistance to chemical attack vs AISI 304.

Sleeved polymag rope
and discs
Fully-sealed design provides optimal corrosion resistance and longevity. X-ray & metal detectable with ESD properties. Hygienically designed with food-grade construction materials.

Why Floveyor

  • Total batch transfers, with negligible residue
  • Fully enclosed system eliminates dust, spillage and product wastage
  • High throughput with a small footprint
  • Energy-efficient conveying
  • Homogeneous transfer of blended products 
  • Incline conveyor operates at any angle without diminishing throughputs

  • Easy cleaning with dry- and wet-clean options available

  • Modular installations

  • Requires minimal operational maintenance

  • Integrates easily with existing plant and equipment.

     

Cleaning

Wet clean
Wet cleaning ensures that all residues are effectively removed, maintaining high standards of hygiene and safety in critical processes.

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Cleaning

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Wet clean
Wet cleaning ensures that all residues are effectively removed, maintaining high standards of hygiene and safety in critical processes.

Questions and answers

What advantages does Floveyor offer to the tube chain conveyor?
  • Significantly reduced wear on both product and machine.
  • The product is only minimally stressed.
  • Higher throughput with smaller conveying tubes
  • Product changeover is faster and easier.
What advantages does Floveyor offer over pneumatic conveyors?
The operating costs are comparatively minimal, as only a 1.5 kW motor is required for operation.
What are the advantages of Floveyor over bucket elevators?
Low construction volume: Floveyors are compactly designed and built, requiring significantly less operational space than bucket elevators. Mobile use is also an option, i.e. Floveyor machines do not have to be permanently installed.
How flexible is the aeromechanical principle?
The systems can be used at any angle, i.e. with any inclination.
Optionally, a mobile chassis can be mounted, allowing the Floveyor machines to be moved manually.
Each machine is adapted to the conditions on-site or the connected process units.
Which products can be conveyed aeromechanically?
All bulk materials up to a particle size of approx. 12 mm.
What do I need to take into account when changing products?
Almost no residues remain in the machine.
Dry cleaning is possible during the running process.
Wet cleaning also not a problem
What conveyor cable variants are there?

The ropes are available in three materials or designs:

  • Bare AISI 304, AISI 329 stainless steel, magnetic
  • sheathed in PU, white and blue
  • sheated in PU, magnetic

The cast-on conveyor discs are available in

  • PU in white or blue
  • Magnetically detectable PU in blue
  • We only offer riveted discs on express request
Does the product have to be fed in doses?
No, the machine has an integrated dosing unit.
How much maintenance is required?
After changing a cable, the cable tension should be checked three times within 8 hours, after which the system runs maintenance-free.
What is the capacity of the machine?
Example values for orientation are e.g. cement at max. 60 t/h, sugar at max. 40 t/h and flour at max. 20 t/h.

CONTACT

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Write to us.

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